Special corn fresh canned processing technology

In addition to the direct supply of fresh corn, the special corn can be processed into various products. The processing and utilization of granular cans can well solve the loss and consumption of fresh fruit ear preservation, long-distance transportation and other links; and it is the grain processing, can reduce the storage and transportation volume, and is convenient to eat. The processing process of granular cans is convenient and simple, and easy to operate; the investment required for equipment is small, and urban and rural small and medium canned food processing plants can all be produced and processed. In particular, the processing of special corn fresh kernels is generally in the summer season and is relatively concentrated. Canned processing plants can concentrate their efforts on processing in a short period of time without affecting their normal production schedule. First, the processing process picking fresh ear - peeling, cleaning, picking - cutting - precooked - remove and rinse - add ingredients, add soup - cans - exhaust cover - sterilization - preservation can also be used frozen specialty corn Ear processing, or frozen corn processing. The process flow is: Temporary frozen corn (grain) - thawing - pelleting (frozen ears) - precooking - rinsing - adding ingredients, adding soup - canning - exhaust caps - sterilization - preservation. Second, the processing process (a) harvest fresh ear timely harvest in the appropriate harvest time of special corn. Special corn uses fresh fruit spikes. At this time, it is the milk ripening period of grain. The nutrient content, water content, and seed coat thickness and grain hardness of seed will vary greatly due to different harvesting time. Especially for sweet corn, the sugar content of grains will vary greatly during different harvest periods. Generally, sweet corn varieties are suitable for harvesting and harvesting fresh ear 24 days after pollination. At this time, the grain shape is full and the maturity is high, reaching 75% to 80%. Sugar accumulation also reaches a peak, and the processing effect is good. Sticky corn and black corn are the best processing periods after about 25 to 26 days after pollination. (2) Washing, washing, picking artificial or mechanical tanned skin, washing with clean water, removing the residual bales and filaments, picking out grain, worms, moldy ear and grain. (c) Pelleting Cut the grain with a shovel or an artificial knife. Do not cut the seed coat as far as possible while cutting. The cut part is on the embryo and under the endosperm. The cutter must be sharp and the movement must be accurate and rapid. (D) Pre-cooked corn kernels will be precooked in hot water for 7 minutes, or steamed, to cook (steam) through, water can add 1% salt. (e) Wash the pre-cooked grains with fresh water, rinse, rinse, and wash until there is no turbid solution. (6) Adding ingredients, soup, and cans The washed corn kernels are mixed with prepared red pepper cubes, green soybeans, green beans, etc., added to the soup, and vacuum-sealed. The ingredients and dosage of soup are salt 3%, sugar 3%, monosodium glutamate 0.3%, citric acid, and Vc. (7) Sterilization by autoclaving for 8 to 12 minutes, packing and preservation. Third, the product requirements (a) the appearance of positive color, bright beautiful, golden yellow, pure black, clean white or mixed colors of various colors, together with green green beans, orange green pepper block, forming a clear color ratio. (b) The grain is complete, the soup is clear and transparent, no dissolved substances are dissolved, and no precipitate is not cloudy. Each canned grain to the shoulder, not too full, not too little. (C) to maintain the original flavor, open the lid, there is a rich specialty corn aroma, salty sweet palatable, full and fresh grain, seed coat thin no umbilical, no smell. Suitable for all kinds of cooking. Fourth, to ensure the quality of the technical key (A) select the appropriate varieties, with effective cultivation techniques. To select varieties with good quality, positive color of kernels, or golden, or black, or multicolored grains, the appearance of grains is uniform and uniform, and grain size is conducive to pelleting; varieties with strong resistance can improve processing efficiency and quality. The super-sweet corn varieties in sweet corn are easy to cut, have a long filling time, and have slow sugar conversion to starch, which is convenient for processing and transportation. (B) timely harvest, strict quality control. Whether or not harvesting is appropriate is the key to determining the quality of can products. The criteria for timely harvesting can be judged based on the moisture content and effective accumulated temperature, as well as on the days and experience after pollination. Do the whole piece of water content of 73% to 75%, the effective accumulated temperature after pollination is about 270 °C; to make granular canned water content of 68% to 72%, the effective accumulated temperature of 290 ~ 350 °C. Premature grain grouting is not sufficient, the contents are too thin, the seed coat is easily broken, and the endosperm contents are easily shed. Not only the nutrients are lost, but also the soup is cloudy, affecting the product quality; the seed coat is harvested too late. Thicker and harder, most of the material in the endosperm has been converted to starch, losing its fresh features. (c) Precooking should be thorough, boiled and cooked; cooling should be cold enough. It is advisable to pre-cook 7 minutes. If the time is too short, the incision will not be fully solidified, and the material in the endosperm will not be fully cooked. After the canning, the soup becomes cloudy and the result of starch extravasation will cause starch to be deposited on the bottom of the bottle. (D) timely processing. Picking up from the field into the processing plant generally does not exceed 4 to 5 hours. The sweet corn entering the processing plant to the processing time must not exceed 6 to 12 hours (depending on the type of plant). Sticky corn can be slightly longer. To arrange a good workload, strive to achieve the same day harvest, the same day processing. (5) In order to ensure that the pellets are not damaged, or the remaining ears of the entire ear of the processed whole ear of corn can be temporarily stored in cold storage, the frozen pellet processing is performed. All bags, 20 to 30 kg per bag, for refrigeration. Granular frozen jade to the process flow: harvested with the skin of corn - peeling - washing - shovel - frozen - packaged refrigerated.

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